Suzuki gs450 wiring diagram hd quality list

I get a lot of questions about wiring motorcycles. An essential part of building any sort of chopper, bobber, cafe racer, brat bike, or rat rod is getting rid of all the unnecessary items. The above diagram is from a Honda CB Custom dual cam bike.

1981 suzuki gs450 oil capacity

A lot of the controls can be removed, blinkers, gauges and indicators, relays and switches. Below is a generic wiring diagram I whipped up that can be used as a guideline. This diagram is setup to run a headlight and brake light, keep your battery charged, and have a keyed ignition.

When working on your existing wiring loom it is best not to just start cutting wildly like I do! Inside your headlight is where much of the wiring converges, so is a good place to start. Remove your headlight and start trimming back the sheaths. Slice back the sheaths of the wiring loom as far as possible to expose the wires inside.

If this is your first electronics exploration, start with something easier. An easy starting point is the blinkers.

To remove your blinkers, unbolt them one at a time, then trace the wires through the cut open sheath. But, you should be able to follow the positive lead from each blinker all the way to the flasher relay which will be near the battery and rectifier under the seat. You can remove all of this wiring, the relay, and of course the blinkers.

Keep going one item at a time. It will do everything you need. It should be noted that my diagram caters to my desires — I generally remove the switch controls on the left side of the handlebars, and the ones on the right if possible often times the throttle housing and switches are a single unit.

I replace my controls with simple switches picked up from radio-shack, and mount them where ever pleases me at the time.

In this picture I had one switch overriding the keyed ignition, and another activating the starter. It was kind of a weird setup, but the only photo I have handy. When removing things you always want to make sure they are either not being utilized or serve no essential purpose.

If you have questions, please ask them either here in the comments or on my new Motorcycle Repair Forums. I do my best to help out everyone who posts.

Also — for some of you who are more adventurous and are looking for a hardcore diagram for modifying a kickstart only bike to run sans battery — have a looky:. A reader recently had a very note worthy comment. My diagrams above have the brake light controlled by the same switchable power source as the headlight. This means that you must turn on the headlight for the brake light to be active. Hans graciously sent me an edited version of my diagram with the adjustment on it. Have a look:.Customer Rating: 2 Review s Write a Review.

If such equipment is not available, have a dealer or machine shop perform the following measurements. Use an inside micrometer or cylinder bore gauge and measure the cylinder bore Figure Measure the bore at 3 locations as shown in Figure 86 and in 2 positions, 90 degrees apart.

Compare the measurements with the specifications in Table 4, Table 5 or Table 6 and rebore the cylinder if necessary. Examine the condition of the cylinder bore Figure The cylinder should be rebored if the surface is scored or abraded. Pistons are available in oversize increases of 0. Purchase the oversize pistons before having the cylinder bored.

The pistons must first be measured and the cylinder bored to match them in order to maintain the specified piston-to-cylinder clearance. All pistons should be replaced as a set. The charging system consists of the battery, alternator, rectifier and regulator. See Figure 1 for all and earlier models and Figure 2 for all and later models. The alternator generates an alternating current AC which the rectifier converts to direct currect DC. The regulator maintains the voltage going to the battery and the load lights, ignition, etc.

suzuki gs450 wiring diagram hd quality list

On and later models, the rectifier and regulator are combined in one unit. If either function of the unit fails, the entire unit must be replaced. On all and earlier models, the rectifier and regulator are separate units.

Whenever a charging system trouble is suspected, make sure the battery is fully charged and in good condition before beginning any tests. Make sure all connections are clean and tight. Item Description. The 'Ask a Question' function requires JavaScript. Working on rebuilding an old Suzuki. Glad I got the book. Was this rating helpful to you? Mark verified customer December 31, Quick shipping! Item exactly as described. I will be a repeat customer Was this rating helpful to you?

Click here to review this product Reviews are subject to approval. About Us.Find all of your Suzuki Parts Here! So your youngster has his or her first quad. Now I am sure they want it to look like Mom or Dad's, right?

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Cafe Racer Build Part 12, wiring the electrics, 78 Suzuki GS550

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Suzuki GS400, GS425, GS450 Wiring Diagram

Latest News. Search By Part Number If you know the part number of the Suzuki part you're looking for, enter it below.Motorbikes Cars. Add to Cart. Payment Successfull, your order is being processed. Suzuki GS GST manual is guaranteed to be fully funtional to save your precious time. At the click of a mouse you have access to the most comprehensive diagnostic, repair and maintenance information as used by professional technicians.

Written by the manufacturers, Suzuki GS GST original workshop manual contain hundreds of pages of diagrams and detailed information for specific vehicle or equipment repair. Whether it is a service manual or repair manual having them in an electronic format is a huge advantage over having a book since there is no getting oil or dirty hands on them.

You can simply print of the desired section of your Suzuki GS GST Workshop Repair Service manual from your PC and throw away once you have completed the repair or service. Really isnt any difference between a paper manual you'd buy in stores or a digital manual Suzuki GS GST you download from the Internet.

In some cases, its the same manual. In other cases, it may be the factory manaul, which can't be found in stores. Whether using a paper manual or digital download manual, you'll find the same features in both. This manual Suzuki GS GST includes, step-by-step repair procedures, critical specifications, illustrations or pictures, maintenance, disassembly, assembly, cleaning and reinstalling procedures, and much more.

The biggest difference between a paper manual and this digital manual Suzuki GS GSTis you can download the digital version straight to your computer in just seconds and fix your problems now for Suzuki GS GST With this Professional Quality, highly detailed Suzuki GS GST Service Repair Workshop Manual you will be able to work on your vehicle with the absolute best resources available, which will save you a lot of money in repair costs and will also help you to look after your Suzuki GS GST In this Suzuki GS GST Workshop Repair Service Manual you can find: - Detailed substeps expand on repair procedure information - Notes, cautions and warnings throughout each chapter pinpoint critical information.

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suzuki gs450 wiring diagram hd quality list

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Common Technical Issues: SUZUKI GS450

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suzuki gs450 wiring diagram hd quality list

Harley Davidson Electrical Diagnostic Manual. Harley Davidsonsportster-electrical-diagnostic-manual. Harley Davidsonsportster-service-manual. Harley Davidson Sportster Service Manual. Harley Davidson Electra super Service. Harley-Davidson Service Manual Honda xl-xrxrrepair-manual.The GS was a street bike produced by Suzuki from to To that end, the GS was offered in four distinct versions, each with its own clear focus. The engine produces a maximum peak output power of Pretty sure there is a thread about it.

His wife didn't know about either bike. This Suzuki GSL is completely ready for some fair-weather cruising with friends or a solo trip on some back-country roads! No matter what your plans are with this Suzuki it will not disappoint.

suzuki gs450 wiring diagram hd quality list

Suzuki refrigerant and oil capacity charts. So we are a one-stop shop where you can get all the information you need and the right product quickly and easily. That difference, of course, means that the G operates with higher oil pressures and a different oil pump.

We offer a huge variety that you will love. Selling my Suzuki GS cafe racer. And the manual prescribes of upto ml of oil for each fork. With a large inventory of vintage suzuki motorcycle parts and same day shipping in the continental US, we can assure that all your suzuki gs motorcycle needs will be met here. According to Edmunds. Refrigerant and oil capacity guides are based on data provided by sources such as AllData and Mitchell. In this version sold from yearthe dry weight is and it is equiped with a Twin, four-stroke motor.

We produce synthetic motorcycle oil, oil filters, transmission fluid, primary fluid and fuel additives — everything to keep your GSL running smoothly for the long haul.

Sep 22, First things are new fork springs and oil. It was presented as a versatile, all-purpose bike. The standard G was a classic street bike and the GK served as the touring version. Complete advice for all components, such as the engine, transmission, brake system and cooling system.

Read the riders' comments at the bike's discussion group. Capacity: 2,9 litre. Only 1 left in stock - order soon. In Japan, cc bikes are popular because they classify as medium size; go bigger than cc and you're in a more expensive tax class. Blew my first post. Inspect technical data. JRK New Member. Some parts may fit unlisted models. If you would like to contribute any missing information, please use the edit link below.

Suzuki recommends changing the oil in a GS every 4, miles. Suzuki GS Engine and Transmission. Looks like 3 quarts to start and part of a fourth until the sight glass is Suzuki Gsxf Service Repair Workshop Manual Download OEM Parts.Whether its simple maintenance or complete restoration, do not start work without Clymer, the leader in service manuals.

Save yourself time and frustration with these procedures and techniques used by the professionals. Comprehensive manual contains exploded views, drawings, specifications and charts that illustrate each job.

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Your timely response and professionalism are very much appreciated. I wish you the best! The manual arrived today Recent Posts. Drivers who live in cold and wet climates are all too familiar with what happens to roadways when th ….

Simple Motorcycle Wiring Diagram for Choppers and Cafe Racers

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